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Home/Manufacturing/Fallowgate Group
Manufacturing Case Study

Fallowgate Group

A quality inspection vision system that caught defects a manual process missed.

-23%Downtime
Fallowgate Group digitallyscaled
ClientFallowgate Group
IndustryManufacturing
Timeline7 weeks
ServicesManufacturing
The Challenge

Where things stood before

Before working with us, Fallowgate Group was dealing with limited visibility into production issues until they'd already become expensive, and it was starting to cost them real business.

It wasn't a small fix — the underlying approach needed to change, not just the surface.

The Solution

What we built

Rather than jumping straight to a fix, we spent time understanding the specific shape of the problem first.

What we ultimately delivered was a quality inspection vision system that caught defects a manual process missed, built specifically around what Fallowgate Group needed.

  • Built using Python and PyTorch for a stable, maintainable foundation
  • Benchmarked against clear, agreed-upon success metrics from day one
  • Structured so Fallowgate Group's own team could maintain it going forward
  • Tested thoroughly before launch to avoid post-launch surprises
Results

The impact, by the numbers

-23%
Downtime
+28%
Reporting Accuracy
-24%
Maintenance Response Time
+26%
Throughput
Tech Stack

Built with

PythonPyTorchNode.jsMQTT

“We'd tried to fix this ourselves more than once before. Having someone actually get to the root of it made all the difference — -23% downtime within a few months.”

KU
Konstantin Underdahl

CEO, Fallowgate Group

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